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Occupational Safety Blog

By Fred Rine, CEO of FDRsafety and former long-time Managing Director of Safety and Health at FedEx, Jim Stanley, President of FDRsafety and former No. 2 at OSHA headquarters and Mike Taubitz, Senior Advisor to FDRsafety and former Global Safety Director for General Motors.


Archive for the ‘Legislation’ Category

OSHA proposals on ergonomics, I2P2 tangled in fighting over budget

October 12th, 2011 posted by Jim Stanley

Jim Stanley

Two controversial proposals by OSHA are becoming entangled with partisan fighting over the federal budget.

A spending bill crafted recently by Rep. Denny Rehberg (R-Mont.), chairman of the House Labor, Health and Human Services Subcommittee, would block OSHA from moving ahead on proposals to change the way ergonomic injuries are reported and to create an Injury and Illness Prevention Program.

As reported by The Hill, a Washington publication, Rehberg’s bill drew immediate criticism from the Obama administration and the AFL-CIO.

The ergonomics bill would create a separate column for musculoskeletal injuries on the injury log that employers must submit to OSHA. Business groups have said that this is the first step towards reviving efforts to create an OSHA standard on ergonomics, an effort which failed 10 years ago.

The Injury and Illness Prevention Program – I2P2 for short – would require employers to develop safety programs that conform with specific federal guidelines. Business groups have objected that such a program would be a bureaucratic nightmare, creating guidelines that would not fit well with a wide variety of industries and business conditions.

At a hearing last week, Rep. Tim Walberg (R-Mich.), chairman of the House subcommittee on workforce protections, said that the costs of regulations can be significant and can cause employers to refrain from hiring new workers.

OSHA administrator David Michaels defended the safety regulations, saying, “OSHA regulations don’t kill jobs. They stop jobs from killing workers.”

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OSHA’s “general duty” clause – often used and frequently misunderstood

May 6th, 2011 posted by Jim Stanley

Jim Stanley

Even though the general duty clause is a long-standing part of the Occupational Safety and Health Act, its proper use is frequently misunderstood, sometimes even by OSHA itself. As a result employers can be surprised by a general duty citation.

Here’s what you need to know:

The general duty clause, Section 5(a)(1) of the Occupational Safety and Health Act, requires that each employer furnish to each of its employees a workplace that is free from recognized hazards that are causing or likely to cause death or serious physical harm.

The general duty provisions can be used by OSHA only where there is no standard that applies to the particular hazard and the employer has its own employees exposed to the alleged hazard.

All the following elements are necessary for OSHA to prove a general duty clause violation:

1) The employer fails to keep the workplace free of a hazard to which its employees were exposed.

2) The hazard was recognized.

3) The hazard was causing, or was likely to cause, death or serious physical harm.

4) There was a feasible and useful method to correct the hazard.

OSHA sometimes gets it wrong

In many situations, OSHA’s 5(a)(1) citations have incorrectly alleged that a violation was the failure to implement certain precautions, corrective measures or other abatement steps rather than the failure to prevent or remove a particular hazard.

The occurrence of an accident does not necessarily mean that an employer has violated Section 5(a)(1), although the accident may be evidence of a hazard. OSHA has instructed its compliance officers that accident facts may be relevant and must be gathered, but a 5(a)(1) citation must address the hazard in the workplace, not the particular facts of an accident.

Any hazard for which a Section 5(a)(1) violation is issued must be reasonably foreseeable.

Recognition of hazard must be established

OSHA must establish that a hazard is recognized in order to issue a general duty clause violation. Recognition of a hazard can be established by OSHA on the basis of industry recognition, employer recognition or “common-sense” recognition.

1) OSHA can establish industry recognition if the hazard is recognized in the employer’s industry. Recognition by an industry other than the industry to which the employer belongs is generally insufficient to prove a Section 5(a)(1) violation.

2) A recognized hazard can be established by evidence of actual employer knowledge.

3) If industry or employer recognition of the hazard cannot be established, recognition can still be established if OSHA concludes that any reasonable person would have recognized the hazard.

Finally, to establish a general duty clause violation, OSHA must identify a method which is feasible, available and likely to correct the hazard. General duty clause violations may not be issued by OSHA merely because OSHA knows of an abatement method different than that of the employer if OSHA’s method would not reduce the hazard significantly more than the employer’s methods.

OSHA has set certain limitations on the use of the general duty clause.

1) Section 5(a)(1) violations cannot be grouped together, but may be grouped with a related violation of a specific standard.

2) Section 5(a)(1) cannot be used to impose a stricter requirement than that required by a standard.

3) Section 5(a)(1) cannot be used to require an abatement method not set forth in a specific standard.

4) Section 5(a)(1) cannot be used to enforce “should” standards.

5) Section 5(a)(1) cannot be used to cover categories of hazards exempted by a standard.

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I2P2 may be next big battle in struggle over OSHA enforcement push

March 7th, 2011 posted by Jim Stanley

Jim Stanley

While OSHA readies itself for a fight over its Fiscal 2012 budget, another big battle is looming over a proposal that OSHA administrator David Michaels views as the centerpiece of his campaign to exert more enforcement pressure on industry.

That proposal is the Injury and Illness Prevention Program, which has become known as I2P2.

On the surface it sounds like a good idea – require all companies in OSHA’s jurisdiction to have a safety program. If that was as far as it went, I would be all for it. But OSHA is going several steps further, by laying down specific requirements that businesses would have to meet in these I2P2 programs. That is a bad idea, simply because business environments vary so much.

U.S. Chamber concerned about I2P2

Business organizations like the U.S. Chamber of Commerce and the National Association of Manufacturers are concerned about the impact of I2P2.

“This would be the most sweeping regulation that OSHA has ever put out,” Marc Freedman, the Chamber’s executive director of labor law policy, said in an article in The Hill newspaper.

Freedman believes the rule could require employers to identify all hazards in the workplace, even ones not already specifically covered by OSHA.

“There is one school of thought that they would not have to issue another regulation ever again,” Freedman said.

Freedman believes OSHA will use the I2P2 program as a backdoor way to put an ergonomics standard into effect. A proposed ergonomics standard was rejected 10 years ago under the Congressional Review Act and as a result, OSHA cannot reissue a regulation similar to the voided standard.

“Not only is this similar to the ergo rule, this will be how this OSHA does ergonomics,” Freedman said. “This is their ergo rule in style and substance.”

OSHA’s Michaels sees it differently

However, in the same article in The Hill, OSHA’s Michaels said that no new health and safety standards would be developed under I2P2.

“It is intended to help employers develop a systematic plan to find and fix workplace hazards that are currently covered under OSHA standards or that are currently covered under the General Duty Clause,” Michaels said.

Michaels said I2P2 is needed because OSHA does not have the manpower to inspect every workplace.

“It would take over 100 years for OSHA to visit every workplace under its jurisdiction,” Michaels said. “OSHA believes that workers will be better protected if each employer has a proactive plan to find and fix hazards in their workplaces so that workers don’t get hurt.”

The lobbying effort 10 years ago over the ergonomics standard was huge, and if that is any indicator you may be hearing a lot more about I2P2 from Washington in coming months.

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GOP proposals raise questions about fate of OSHA’s 2012 budget

March 4th, 2011 posted by Jim Stanley

Jim Stanley

OSHA’s request for a budget increase in Fiscal 2012, including funding for more inspectors, is likely to face substantial resistance from the Republican majority in the House if current activity is any indication.

OSHA is coming under attack from Republicans who say that OSHA regulations are hurting the ability of business to create new jobs. As part of a plan to cut this year’s federal budget, they’ve proposed a 20 percent reduction in OSHA’s current budget. That would amount to a $99 million reduction.

“The Republicans have proposed a 20 percent cut and given [that] half a year’s over, that really means a 40 percent cut,” OSHA administrator David Michaels says. “It would really have a devastating effect on all of our activities.”

Under the Obama Administration, OSHA has sharply ramped up enforcement, an approach that Republicans say threatens jobs. At a recent hearing on the issue, the chairman of the House Subcommittee on Workforce Protections, Michigan Republican Tim Walberg, questioned the agency’s priorities.

“Over the last two years, OSHA has not only attempted to implement several policy changes that would have profound impact on the workplace; it has become an administration more focused on punishment than prevention,” Walberg said. “Our goal should be to prevent workplace accidents before they happen, not simply shame an employer once a tragedy has occurred on the job site.”

Even if Republicans do not succeed in cutting this year’s budget, there are real questions about how far OSHA will get with its request for a 4 percent increase for next year. That plan includes a request for 25 additional OSHA compliance officers.

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OSHA backtracks on noise plan; first major about-face in this administration

January 19th, 2011 posted by Jim Stanley

Jim Stanley

OSHA announced Wednesday it was withdrawing a proposed interpretation of noise standards that could have presented some employers with onerous costs to retrofit equipment.

It is the first major about-face for OSHA since it began a dramatic ramp-up of enforcement under the Obama Administration.

Since 1983, OSHA in most cases has not cited employers who used personal protective equipment and a hearing conservation program to address noise rather than engineering and administrative controls. The exceptions have been for noise so loud that it borders on 100 dBA when the most effective hearing protection is used or in cases where the controls cost less than an effective hearing conservation program. In practice, controls are almost always more expensive, so citations for failure to use them have been rare.

OSHA proposed last fall to change that approach and interpret the noise standards as written. Those standards call on employers to reduce excessive noise with “feasible” administrative or engineering controls.

Under the new approach, now withdrawn, OSHA said administrative or engineering controls would be considered economically feasible “if they will not threaten the employer’s ability to remain in business or if the threat to viability results from the employer’s having failed to keep up with industry safety and health standards.”

In practice that could have meant the installation of expensive engineering controls or the construction of enclosures around equipment.

In withdrawing the proposal, David Michaels, Assistant Secretary of Labor for OSHA, said:

“It is clear from the concerns raised about this proposal that addressing this problem requires much more public outreach and many more resources than we had originally anticipated. We are sensitive to the possible costs associated with improving worker protection and have decided to suspend work on this proposed modification while we study other approaches to abating workplace noise hazards.”

OSHA said it would also initiate an outreach and compliance assistance effort to help businesses take advantage of “the many inexpensive, effective engineering controls for dangerous noise levels.”

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Mr. President: Please start with OSHA when you review regulations

January 18th, 2011 posted by Jim Stanley

Jim Stanley

In an opinion piece in the Wall Street Journal published Tuesday, President Obama announced an initiative to review ineffective government regulations that hinder the economy.

The President said the purpose of the review was to “make sure we avoid excessive, inconsistent and redundant regulation.” He said the focus would be on rules that “stifle job creation and make our economy less competitive.”

One place to start would be OSHA. Employers have complained that under the “New OSHA” brought in by the Obama administration, the agency has not been focused on helping employers improve health and safety, but rather on punishing them.

This has been evident in a variety of ways, from an increase in OSHA penalties, to creation of a Severe Violators Enforcement Program, to a proposal for a tighter interpretation of noise standards. At the same time, an effective program that encouraged voluntary cooperation between companies and OSHA has been de-emphasized.

Introducing more moderation at OSHA and restoring the voluntary cooperation program with industry would go a long way to righting the “excessive” regulation that the President pointed to. I wish him well in his efforts.

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Stage set for OSHA clash with House over its enforcement agenda

December 13th, 2010 posted by Jim Stanley

Jim Stanley

With the Republican takeover of the House early next year, the stage appears to be set for some clashes with OSHA over its agenda to substantially increase enforcement.

One thing seems clear: changes to the OSH law proposed last year are pretty well kaput. In their place, OSHA seems likely to move towards implementing its agenda through regulation, enforcement policy and reinterpretation of existing standards, among other techniques.

The House on the other hand seems likely to try to increase its oversight on OSHA and increase review of OSHA’s non-legislative approach.

Dennis Morikawa and Jonathan Snare of the Morgan Lewis law firm, two of the leading legal lights on OSHA matters, addressed the approaching OSHA landscape during a recent presentation to the Mid-Atlantic Construction Safety Council.

They point to a statement by incoming House Majority Leader Eric Cantor promising a comprehensive review of existing and proposed regulations that “impose additional unnecessary costs on employers and job creators.”

Morikawa and Snare said that will likely mean review of:

OSHA’s proposed reinterpretation of the noise standard.

OSHA’s proposed Injury and Illness Prevention Program, which has become known as I2P2.

OSHA’s initiatives on ergonomics

OSHA cutbacks on Voluntary Protection Program

One example of OSHA’s likely approach in the new year is its plans to cut back on the Voluntary Protection Program. OSHA’s FY 2011 budget request proposed eliminating the $3.1 million appropriation to run the program and redirecting the funding elsewhere. In its place, OSHA wants a fee-based system to fund the program.

Congressional opposition appears to be forming against this approach and a bill has been introduced forbidding OSHA from charging participants a fee to participate in the Voluntary Protection Program.

OSHA also has proposed changing the Safety and Health Achievement Recognition Program to limit the exemption that SHARP sites receive from programmed inspections and allow OSHA to terminate a SHARP consultation visit and refer the site for OSHA enforcement.

Labor Secretary Hilda Solis said in 2009 there was a “new sheriff in town” when it comes to OSHA enforcement. As the new year unfolds, it will be interesting to see if the sheriff will be walking as tall.

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Election fallout: A tough road for changes to OSH Act

November 8th, 2010 posted by Jim Stanley

Jim Stanley

This summer, when Democrats were very much ruling the roost in Congress, there seemed to be a good chance that proposed changes to the OSH Act adding protection for whistleblowers and increasing penalties would pass at least in the House.

These days, after Republicans won a House majority in mid-term elections, the prospects are much dimmer.

The changes to the OSH Act were originally filed as a bill called the Protecting America’s Workers Act. But to improve the chances of passage, sponsors incorporated the bill’s provisions into another measure that would make changes in the Mine Safety and Health Act. The thinking was that after an accident at the Upper Big Branch Mine in West Virginia that killed 29 miners, passage of changes to the mine safety law were likely to get a lot of support and the changes to OSH law could ride along.

Republicans objected to the tactic at the time and are unlikely to let the bill move forward when they take control.

Another question is how Congress will react to OSHA’s move to increase enforcement through regulatory changes. In a recent example, OSHA issued a proposed change in interpretation of the law about what is feasible for employers to do to address noise in the workplace. Since 1983, OSHA in most cases has not cited employers who used personal protective equipment and a hearing conservation program to address noise rather than engineering and administrative controls.

OSHA is now saying those controls must be put in place “if they will not threaten the employer’s ability to remain in business or if the threat to viability results from the employer’s having failed to keep up with industry safety and health standards.”

A Republican-controlled House may use its budgetary powers to rein in OSHA by attaching language to budgetary bills that includes restrictive policy provisions.

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The ‘new’ OSHA uses an old policy to make an example of employers

August 10th, 2010 posted by Jim Stanley

Jim Stanley

Over past years, in a limited number of cases, OSHA has alleged a separate violation and proposed a separate penalty for each instance of non-compliance with OSHA recordkeeping regulations, safety and health standards and with the general duty clause.

The resulting large aggregate penalties are part of a strategy which OSHA believes improves the efficiency and effectiveness of the agency and conserves its limited resources by making an example of the employers who are cited. In non-egregious cases, OSHA issues one violation for all instances of the same hazard, and as a result the proposed penalties are much smaller than egregious penalties.

OSHA has revived the strategy and is issuing many more so-called “egregious” citations, including two instances last week that resulted in large proposed fines in Connecticut and Wisconsin. The question is whether those violations will hold up if the employers choose to litigate them.

According to OSHA, the violation-by-violation citations are not primarily punitive nor exclusively directed at the individual worksites or workplaces involved. OSHA believes that these citations serve a public policy purpose; namely to increase the impact of OSHA’s limited enforcement resources.

In Middletown, Conn., OSHA cited three construction companies and 14 site contractors for 371 alleged workplace safety violations, and proposed $16.6 million in penalties in connection with an explosion at a power plant construction site that killed six workers and injured 50 others. The accident occurred when natural gas was pumped under high pressure through new fuel gas lines to remove debris.

In the other accident, OSHA said a worker at a grain storage bin was engulfed in soybeans up to his chest and almost died. The agency issued egregious violations and proposed fines of $721,000 against a Burlington farmer cooperative.

In my experience, when OSHA has to litigate the egregious citations, they are required to prove in each instance of violation that if an accident occurred it was substantially probable to cause death or serious physical harm, there was employee exposure to the hazard and that the cited employer knew of the hazard or could have known through the use of reasonable diligence.

In large egregious citation cases that are aggressively litigated by the employers it is very difficult for OSHA to sustain its burden of proof for each and every instance of violation.

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House committee approves OSHA bill; moves it to the floor

July 22nd, 2010 posted by Jim Stanley

Jim Stanley

A bill to tighten enforcement in OSHA and MSHA advanced a step Wednesday, receiving approval in the House Education and Labor Committee in a vote along party lines.

The changes to OSHA were originally in a bill called the Protecting America’s Workers Act, but the measure was merged with one to tighten enforcement in the nation’s mines after an accident in West Virginia earlier this year killed 29 coal miners.

Committee Republicans said changes to OSHA should be stripped out of the mine safety bill and made a motion to do so, but it failed in a vote.

The bill now moves to the House floor.

For a more complete account of Wednesday’s debate, see an article in “The Hill.”

To keep up with this bill, as well as the administrative steps OSHA is taking to step up enforcement, subscribe to our blog and have it delivered automatically to your mailbox or Reader.

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